电器与能效管理技术 ›› 2026, Vol. 0 ›› Issue (9): 17-28.doi: 10.16628/j.cnki.2095-8188.2026.09.003

• 研究与分析 • 上一篇    下一篇

基于声振融合与改进时序卷积网络的空气式交流接触器故障诊断

张国跃1, 康丰年2,3, 程显2,3, 秦聪2,3, 王海燕1, 朱志豪1   

  1. 1 河南平高电气股份有限公司, 河南 平顶山 467000
    2 郑州大学 电气与信息工程学院, 河南 郑州 450001
    3 河南省输配电装备与电气绝缘工程技术研究中心, 河南 郑州 450001
  • 收稿日期:2026-07-21 出版日期:2026-09-30 发布日期:2026-10-16
  • 作者简介:张国跃(1979—),男,高级工程师,主要从事高压电器技术研究和产业管理工作。|康丰年(2002—),男,硕士研究生,研究方向为交流接触器故障诊断及寿命预测。|程 显(1982—),男,博士,教授,博士生导师,研究方向为高压电器及高电压新技术。
  • 基金资助:
    国家高层次人才特殊支持计划(SQ2022QB06966);河南平高电气股份有限公司科技项目(PGKJ2024-057)

Fault Diagnosis of Air-Type AC Contactors Based on Sound-Vibration Fusion and Improved Temporal Convolutional Network

Zhang Guoyue1, Kang Fengnian2,3, Cheng Xian2,3, Qin Cong2,3, Wang Haiyan1, Zhu Zhihao1   

  1. 1 Henan Pinggao Electric Co., Ltd., Pingdingshan 467000, China
    2 School of Electrical and Information Engineering, Zhengzhou University, Zhengzhou 450001, China
    3 Henan Engineering Research Center of Power Transmission & Distribution Equipment and Electrical Insulation, Zhengzhou 450001, China
  • Received:2026-07-21 Online:2026-09-30 Published:2026-10-16

摘要:

针对空气式交流接触器单一诊断信号易受干扰、特征提取困难的问题,提出一种基于声振融合与改进时序卷积网络(TCN)的故障诊断方法。利用参数优化特征模态分解(FMD)和改进小波阈值算法对声振信号降噪,建立故障数据库;依据合闸机械特性划分三阶段,提取时域与局部能量特征,并利用t-分布随机邻域嵌入(t-SNE)进行降维与可视化;以TCN为基础,引入双向门控循环单元(BiGRU)和注意力(Attention)机制,构建改进TCN复合诊断模型,增强长时序依赖、双向动态信息及关键故障片段表征。结果显示,模型在3种接触器上的诊断准确率分别为97.33%、94.67%和96.00%,性能优于传统模型,证实了其在复杂工况中的有效性与工程适用性。

关键词: 空气式交流接触器, 故障诊断, 合闸机械特性, 特征提取, 时序卷积网络复合模型

Abstract:

To address the problems that single diagnostic signals of air-type AC contactors are easily disturbed and difficult to extract features from,a fault diagnosis method based on sound-vibration fusion and an improved temporal convolutional network (TCN) is proposed.The sound and vibration signals are denoised using parameter-optimized feature mode decomposition (FMD) and an improved wavelet threshold algorithm,and a fault database is established.According to the closing mechanical characteristics,the signals are divided into three stages for time-domain and local energy feature extraction,followed by t-SNE-based dimensionality reduction and visualization.Based on TCN,bidirectional gated recurrent unit (BiGRU) and attention mechanisms are introduced to construct an improved TCN composite diagnostic model for enhancing long-term dependency modeling,bidirectional dynamic feature extraction and representation of key fault segments.Experimental results show that the diagnostic accuracies for three contactors reach 97.33%,94.67%,and 96.00%,respectively,outperforming traditional models and demonstrating the effectiveness and engineering applicability of the proposed method.

Key words: air-type AC contactor, fault diagnosis, closing mechanical characteristics, feature extraction, temporal convolutional network (TCN) composite model

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