电器与能效管理技术 ›› 2023, Vol. 0 ›› Issue (11): 1-7.doi: 10.16628/j.cnki.2095-8188.2023.11.001

• 研究与分析 •    下一篇

密封电磁继电器失效机理一致性判别方法研究

杨昕宇, 由佳欣, 付饶, 陈乐羽, 曾宇涵   

  1. 哈尔滨工业大学, 黑龙江 哈尔滨 150001
  • 收稿日期:2023-07-02 出版日期:2023-11-30 发布日期:2023-12-22
  • 作者简介:杨昕宇(1999—),男,硕士研究生,研究方向为航天电器可靠性优化设计。|由佳欣(1983—),男,副教授,研究方向为航天电器可靠性优化设计、永磁电器分析与设计。|付饶(1993—),男,博士研究生,研究方向为航天电器可靠性优化设计。
  • 基金资助:
    国家自然科学基金项目(NSFC52177134)

Study on Failure Mechanism Consistency Identification of Hermetically Sealed Electromagnetic Relay

YANG Xinyu, YOU Jiaxin, FU Rao, CHEN Leyu, ZENG Yuhan   

  1. Harbin Institute of Technology, Harbin 150001, China
  • Received:2023-07-02 Online:2023-11-30 Published:2023-12-22

摘要:

航空航天用密封电磁继电器对长期带载可靠性要求较高,通常使用加速退化试验预测其可靠寿命。多应力的加速退化试验中,要求密封电磁继电器失效机理一致,否则得出的寿命预测将有较大偏差。因此加速退化试验失效机理一致性研究,对提高密封电磁继电器可靠寿命预测的准确性具有重要意义。首先基于似然比检测原理,提出一致性判别准则;进而对某典型密封电磁继电器设计加速退化试验,分析试验数据,运用所提准则对其进行一致性检验;得出一致性结论后,实施破坏性物理试验分析永磁体和簧片的退化,对结论进行验证,得到所提一致性判别准则的有效性。

关键词: 密封电磁继电器, 失效机理一致性, 似然比检验, 破坏性物理试验

Abstract:

Hermetically sealed electromagnetic relay (HSER) used in aviation and aerospace have high requirements for long-term on-load reliability.Accelerated degradation test is usually used to predict reliable life.In the multi-stress accelerated degradation test, the failure mechanism of HSER must be consistent, otherwise the product life prediction will have a large deviation.Therefore, the study on the failure mechanism consistency of accelerated degradation test is of great significance to improve the accuracy of reliable life prediction of HSER. Firstly, based on the principle of likelihood ratio detection, a consistency criterion is proposed to design an accelerated degradation test for a typical HSER.The test data is analyzed, and the consistency is checked by the criterion.After obtaining a consistency conclusion, the destructive physical experiments are carried out to analyze the degradation of the permanent magnet and spring.The effectiveness of the proposed criterion is verified.

Key words: hermetically sealed electromagnetic relay (HSER), failure mechanism consistency, likelihood-ratio test, destructive physical analysis (DPA)

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