电器与能效管理技术 ›› 2026, Vol. 0 ›› Issue (5): 51-60.doi: 10.16628/j.cnki.2095-8188.2026.05.008

• 电器设计与探讨 • 上一篇    下一篇

基于电力电子技术的无触点接触器设计与实现

魏诚杰1, 刘伟1, 于庆瑞2, 索董平1, 黄文辉1, 王军1, 李文远1   

  1. 1 天水长城控制电器有限责任公司, 甘肃 天水 741024
    2 长城电工天水电器集团有限责任公司, 甘肃 天水 741024
  • 收稿日期:2025-12-15 出版日期:2026-05-30 发布日期:2026-06-09
  • 作者简介:魏诚杰(1978—),男,工程师,主要从事电气设计工作。|刘 伟(1970—),男,正高级工程师,主要从事电气设计工作。|于庆瑞(1972—),男,正高级工程师,主要从事电气设计工作。

Design and Implementation of Contactless Contactor Based on Power Electronics Technology

WEI Chengjie1, LIU Wei1, YU Qingrui2, SUO Dongping1, HUANG Wenhui1, WANG Jun1, LI Wenyuan1   

  1. 1 Tianshui Great Wall Control Electric Appliance Co., Ltd., Tianshui 741024, China
    2 Great Wall Electrician Tianshui Electric Appliance Group Co., Ltd., Tianshui 741024, China
  • Received:2025-12-15 Online:2026-05-30 Published:2026-06-09

摘要:

为解决传统电磁接触器在机械磨损、电弧烧蚀、响应速度及可靠性等方面的固有缺陷,设计并实现了一种基于全固态电力电子技术的无触点接触器。系统采用模块化架构,以SiC MOSFET为核心开关器件,构建了包括电源转换、信号隔离、触发控制、采样反馈及RC吸收在内的闭环控制电路。通过优化输入滤波与隔离驱动设计,实现了控制回路与主功率回路的安全隔离与高效驱动;结合过零触发与动态采样机制,显著提升了开关响应速度与抗干扰能力。试验结果表明,该接触器具备微秒级开关响应能力,彻底消除了电弧与机械磨损问题,并展现出优异的电磁兼容性能与低导通损耗特性。其在可靠性、使用寿命及综合性能方面较传统接触器具有显著优势,适用于工业自动化、智能电网等高要求应用场景。

关键词: 无触点接触器, 电压采集, 触发电路, 隔离控制, RC滤波

Abstract:

To address the inherent drawbacks of traditional electromagnetic contactors,such as mechanical wear,arc ablation,slow response speed,and insufficient reliability,a contactless contactor based on all-solid-state power electronics technology is designed and implemented.The system adopts a modular architecture,utilizing SiC MOSFET as the core switching device,and constructs a closed-loop control circuit comprising power conversion,signal isolation,trigger control,sampling feedback,and RC snubber circuits.Through the optimized design of input filtering and isolated driving,safe isolation and efficient drive between the control loop and the main power loop are achieved.Combined with the zero-crossing triggering and dynamic sampling mechanisms,the switching response speed and anti-interference capability are significantly improved.Test results indicate that the contactor achieves microsecond-level switching response,completely eliminates arc and mechanical wear problems,and demonstrates excellent electromagnetic compatibility and low conduction loss characteristics.It shows significant advantages over traditional contactors in terms of reliability,service life,and comprehensive performance,making it suitable for high-demand application scenarios such as industrial automation and smart grids.

Key words: contactless contactor, voltage sampling, trigger circuit, isolated control, RC filter

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